OEE monitoring solution for industrial equipment

Industry 4.O - Optimizing Productivity

Many manufacturers find it hard to identify those specific losses that contribute to low machine productivity as they are difficult to identify, record and analyze. So, manufacturers are looking to digitize day-to-day manufacturing processes & support in making the move toward smart factory transformation.

Our Shop Floor AI solution is designed to optimize manufacturing operations by leveraging artificial intelligence technology. The solution helps businesses improve productivity, reduce costs and enhance quality control by providing real-time insights and predictive analytics.

Digitally Transform your Shop Floor

  • Unlock Hidden Production Capacity.
  • Minimize Unplanned Down time.
  • Shorten Production Lead Time.
  • Reduce Product Defect.
  • Increase Machine Availability.

Start Your Shop Floor AI 4.0 Journey Today!

Real-time OEE dashboard for manufacturing


Data Acquisition

Data acquisition (DAQ), data logging and controlling the operational status of facilities such as on/off status, pressure and temperature,Vibration, Energy, IoT & communication gateway for latest PLC and legacy systems goes through the OEE edge into one single platform.

Optimize equipment performance with OEE monitoring


Digitize & Visualization

Provide insight into prevailing conditions on the Production Floor. Ingests and process data from multiple sensors to deliver actionable intelligent reports . Enable management of large work force with minimal Technical expertise.

Smart OEE monitoring solution for factories


Analyze & Transform

Shop Floor AI 4.0 defines a new way of transforming factories into smart / intelligent factories for efficient and easy remote monitoring of machines and its processes. Enabled with Preventive Analytics using Machine Learning reduces downtime and improves efficiency.


Shop Floor AI 4.0 Solution

Track machine availability, performance, and quality


Production Monitoring System

Real-time OEE calculation and reporting

  • Real time visibility Resources – Machine, Human.
  • Maximized asset utilization & Production capacity.
  • Achieve higher productivity and utilization.
  • Production KPI & Alerts shown on TV dashboards.



Overall Equipment Effectiveness - OEE

  • Availability, Performance and Quality.
  • Improves machine availability.
  • Optimize production efficiency.
  • Predictive analytics reduce down time.
  • Error Trend Analysis.
  • MTTR & MTBF.

Automated alerts for equipment downtime



Utility Consumption Monitoring

Integration of OEE monitoring with PLC and IoT

  • Energy Consumption Overview.
  • Machine Utilization and Energy Efficiency.
  • Reduce energy cost.
  • Real Energy consumption is shown on TV / Digital display dashboards.



Preventive Maintenance

  • Automate preventive maintenance.
  • Condition based maintenance.
  • Predictive based maintenance.
  • Schedule / Approve maintenance activity.
  • Real time condition and predictive based Service Alert.
  • Smart shop floor health indication.
  • Maintenance activity is shown on TV / Digital display dashboards.

Historical data analytics for OEE improvement



Access Anytime Anywhere

Increase production efficiency with OEE monitoring

  • Consolidated view and reports of the operations across multiple devices.
  • Existing ERP Integration.
  • Authorized Mobile Devices.
  • Secure HMI Dashboards.



Data-Driven Digital Transformation Outcome

Reduce downtime and improve machine utilization

Enhance product quality using OEE insights

Optimize operational performance in manufacturing

Data-driven decision making with OEE analytics

OEE monitoring dashboard showing real-time equipment metrics

Industrial machines connected to OEE monitoring system



RDL OEE Server

Tablet view of OEE performance metrics

  • Rack Server.
  • Intel Xeon Bronze 3204 (2nd Gen.,1.92GHz,6Core) Processor.
  • 16GB RAM, Open Bay.
  • 2TB 7.2K RPM 12Gbps Hot Swap NLSAS HDD.
  • MS Windows 2019 Server Std (Zero CAL) (64 bit) (16 core) OEM DVD / Linux.