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Andon - Production Monitoring System

ANDON Systems solution is designed to improve production line efficiency and reduce downtime by providing real-time feedback to operators and managers. Our solution allows for faster identification and resolution of issues on the production line / assembly line.

Features

  • Sensors and manual switch calling system.
  • Automated alerts for timely response by operators and managers.
  • Customizable visual displays for quick identification and resolution of issues.
  • Integration with existing systems and equipment for seamless implementation.
  • Historical data analysis for continuous improvement.

Benefits

  • Improved operational efficiency through quick identification and resolution of issues on the production line.
  • Reduced downtime and maintenance costs due to timely response to issues.
  • Increased safety through early detection of potential risks.
  • Easy integration with existing systems and equipment, resulting in smoother.
  • Implementation and reduced costs.
  • Comprehensive real-time monitoring and intuitive dashboards for enhanced.
  • Visibility and decision-making.


Applications

Our ANDON Systems solution is ideal for a broad range of manufacturing applications, including:

  • Assembly line operations.
  • Quality control and inspection.
  • Inventory management and control.
  • Maintenance and repair operations.
  • Material handling and logistics.
  • Supply chain management and optimization.

ANDON Systems solution provides a powerful and effective way to improve production line efficiency and reduce downtime. By providing real-time feedback to operators and managers, our solution enables businesses to quickly identify and resolve issues on the production line, ultimately leading to increased profitability and competitiveness.


Customizable Andon Dashboards


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Reports

Real-time production monitoring screen

Factory Andon alert system



Andon system dashboard display


Optimise the Production Process & reduce downtime

  • Retrofit solution for All production Environment & compatible with existing Tower lights.
  • Retrofit solution for older equipment or manual work station.
  • Support both wired and wireless network.
  • Custom labeled Push button for providing production related incident data.
  • Centralize location/view for monitoring all machine Running status.
  • Cloud / On premise based software for shop floor map loading and machine location tagging.
  • Live Machine status monitoring - Access Anytime Anywhere.
  • Consolidated view and reports of the operations across multiple Machines.



Hardware

Transceiver

  • Device support multiple industrial protocols like MODBUS RTU, MODBUS TCP, JSON, MQTT, FTP and supports secure communication SSL.
  • Industrial grade design - Isolated & Protected IO & EMC / EMI compliance.
  • Support most of the cloud platforms including Microsoft Azure & AWS etc.
  • Support communication over Wi-Fi, Bluetooth and Modbus RTU.
  • Isolated & protected 4x 24V Digital Input & 4x 7A Relay contact.

Edge Gateway

  • Collects and sends data to the Andon Application Server from every edge device.

Large Display

  • Available Display Size : 32", 43", 50", 55", 65", 75", 85" - inches.
  • Display Type : LED.

Manufacturing line Andon board