--> RDL Technologies Pvt Ltd - IoT, Internet of Things, Iot, Lifi

Andon - Production Monitoring System

RDL Industrial Andon Solution is a smart, real-time production monitoring and alerting system designed to improve shop-floor visibility, reduce downtime, and enable faster decision-making. By combining visual indicators, audio alerts, and digital dashboards, the solution empowers operators, supervisors, and management to respond instantly to production issues.

Key Challenges Addressed

  • Unplanned machine downtime.
  • Delayed response to production issues.
  • Lack of real-time shop-floor visibility.
  • Manual escalation and communication gaps.
  • Inefficient tracking of productivity and losses.

Cloud-based Andon software


IoT-based Andon monitoring solution



Solution Highlights

  • Real-Time Alerts: Instant visual and audio alerts for abnormalities.
  • Multi-Level Escalation: Configurable escalation to supervisors and managers.
  • Digital Dashboards: Live production, downtime, and performance metrics.
  • Integration Ready: Seamless integration with PLCs, SCADA, MES, and ERP systems.
  • Data-Driven Decisions: Historical analytics and reports for continuous improvement.

 

Customizable Andon Dashboards


Real-time Andon alert system for production lines
 

Reports

Best Industrial Andon solution for manufacturing industries
Digital Industrial Andon solution for smart factories

Andon system dashboard display


Optimise the Production Process & reduce downtime

  • Retrofit solution for All production Environment & compatible with existing Tower lights.
  • Retrofit solution for older equipment or manual work station.
  • Support both wired and wireless network.
  • Custom labeled Push button for providing production related incident data.
  • Centralize location/view for monitoring all machine Running status.
  • Cloud / On premise based software for shop floor map loading and machine location tagging.
  • Live Machine status monitoring - Access Anytime Anywhere.
  • Consolidated view and reports of the operations across multiple Machines.



Hardware

Transceiver

  • Device support multiple industrial protocols like MODBUS RTU, MODBUS TCP, JSON, MQTT, FTP and supports secure communication SSL.
  • Industrial grade design - Isolated & Protected IO & EMC / EMI compliance.
  • Support most of the cloud platforms including Microsoft Azure & AWS etc.
  • Support communication over Wi-Fi, Bluetooth and Modbus RTU.
  • Isolated & protected 4x 24V Digital Input & 4x 7A Relay contact.

Edge Gateway

  • Collects and sends data to the Andon Application Server from every edge device.

Large Display

  • Available Display Size : 32", 43", 50", 55", 65", 75", 85" - inches.
  • Display Type : LED.

Manufacturing line Andon board


Wireless Andon system for factories